Shift Leader
LyondellBasell
- Location
- Vadodara, GJ, IN, 391775
- Work model
- On-Site
- Level
- Mid
About this role
LyondellBasell is a leader in the global chemical industry creating solutions for everyday sustainable living. With a nearly 70-year legacy that includes a Nobel Prize in Chemistry and our proprietary MoReTec recycling technology, LYB is enabling a more sustainable future for generations to come. LYB develops high-quality and innovative products for applications ranging from sustainable transportation and food safety to clean water and quality healthcare. LYB places high priority on diversity, equity and inclusion and is Advancing Good with an emphasis on our planet, the communities where we operate and our future workforce. We're addressing the global challenges of ending plastic waste, taking climate action, and supporting a thriving society, while generating value for our customers, investors, and society. BASIC FUNCTION
To ensure that each shift operates in accordance with HSE regulations, permitting systems are managed under team supervision. To maintain efficient line operations, collaborate with Production shift teams, Maintenance, QA, and Logistics through effective problem-solving and clear communication during shifts, while ensuring that each person is assigned to the most suitable job. Monitor output against targets, and troubleshoot operational bottlenecks to maintain optimal line flow. Support in New grade development, process optimizations, spares management. Ensure the product meets customer requirements for quality, quantity, and delivery by managing and controlling the production department, while maintaining high plant safety standards. Ensure all products comply with specifications by monitoring process capability and implementing corrective and preventive actions, with an emphasis on reducing scrap and rework. Consistently maintain and aim to exceed both individual and departmental KPIs each month through effective multitasking and team management. Execute order processing, manage inventory and conduct cross-checks, and address gaps through continuous improvements. Conduct training sessions for the team based on the skill matrix and periodically identified gaps. Drive operational excellence by applying Lean or Six Sigma methodologies to minimize waste and enhance overall equipment effectiveness (OEE). Operate in accordance with Quality Management System (QMS), Environment Management System (EMS), and Good Manufacturing Practice (GMP) standards. RESPONSIBILITIES AND ACCOUNTABILITIES
Adhere to HSE regulations during daily shift operations by right use of Personal Protective Equiment (PPE)’s, reporting near miss and Behaviour Based Safety (BBS) to support Goal Zero target. Should follow and implement the permit system as per the company Operation Excellence (OE) standard. Production activities should be performed according to Production Planning and Delivery Schedule (PPDS) to achieve ontime delivery of finished goods. Follow and maintain line processing condition with Standard Operating Procedure (SOP) and report any deviations or corrections on time to time. Ensure zero customer complaints through producing defect free products, monitor and measure parameters, report any abnormalities with corrective action or root cause analysis (RCA) and resolve with the help of production supervisor and meet the On-Time In-Full (OTIF) target. Supporting in reduction of Scrap and Off spec generation by optimizing process and changes required, tracking daily scrap, rework and downtime, reconcialiation of material as per process order (PO) and report to supervisor/manager and seek guidance if required. Execute production changeover activties safely with effective plan to reduce process downtime and training to team to imrpove productivity. Upkeep and timely maintenance of production main and downstream equipments, support in identifying CAPEX projects / debottlenecking with help of Supervisor/Manager, Initiate and anticipate for Management of Control (MOC) need and